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Closed-Deck Plastic Pallets

Author: Le Van Thang, Director of ICD Vietnam – 15 years advising factories on pallet selection.

Closed deck plastic pallets have a flat, sealed top surface with no gaps, the right choice for food, pharma, powder and small-carton loads that must not fall through or trap debris. ICD moulds them in virgin HDPE at 1100×1100 mm and 1200×1000 mm, with dynamic load 1,500 kg, static load 4,000 kg and beam-rack load 1,000 kg. They are 4-way entry, FDA-grade, HACCP/GMP compatible and rated to -40C. For wet or chilled goods that need drainage, use open deck pallets; see the full range on the plastic pallets page.

Choose closed deck pallets when:

  • Food, beverage and pharma: a smooth sealed deck is easy to sanitise and meets HACCP/GMP audit requirements in virgin HDPE.
  • Powder, granules and small cartons: nothing sags into or falls through the top.
  • Hygienic, debris-free handling: no open ribs to collect dust, spills or product residue.

1. Closed deck pallet specifications

Model Size (mm) Dynamic Static Racking Grade
Closed deck HDPE 1100 1100x1100x150 1,500 kg 4,000 kg 1,000 kg FDA virgin HDPE
Closed deck HDPE 1200 1200x1000x150 1,500 kg 4,000 kg 1,000 kg FDA virgin HDPE

Loads measured at 20-25C. Racking load is for a standard 2-bar beam rack with the pallet unsupported.

2. Why food and pharma audits require closed deck virgin HDPE

A HACCP or GMP audit looks for two things in a pallet: a surface that can be cleaned to a verifiable standard, and a material with a traceable, food-safe origin. A closed deck answers the first – no open ribs to harbour residue, and a smooth top that wipes and sanitises fully. Virgin HDPE answers the second – it is FDA-grade with a consistent, declarable raw material.

Recycled HDPE fails this test: its feedstock is mixed collected packaging, so it cannot be certified food-safe and auditors reject it in production and packing areas. When buying for a food or pharma plant, ask the supplier for a Certificate of Conformance or material origin declaration – ICD provides one for the virgin HDPE closed deck line.

3. Closed deck pallet price 2026

Model Size (mm) Static load Unit price
Closed deck virgin HDPE 1100 1100x1100x150 4,000 kg 420,000d
Closed deck virgin HDPE 1200 1200x1000x150 4,000 kg 490,000d

Indicative 2026 prices, ex-VAT, Vietnam domestic. Orders from 20 units: extra 10-15% off. Contact us for an exact quote.

4. Frequently asked questions

1. Are closed deck pallets food-grade?

In virgin HDPE, yes – FDA-grade and accepted under HACCP and GMP. Ask for a Certificate of Conformance. Recycled HDPE is not guaranteed and is rejected by audits.

2. Closed deck or open deck for cold storage?

Both work in virgin HDPE down to -40C. Choose closed deck for dry, powder or small goods; open deck where you need drainage and air flow.

3. What racking load is safe?

1,000 kg on a 2-bar beam rack (keep a 20% margin). On shelving the full 4,000 kg static applies.

4. Can the closed top be pressure-washed?

Yes – the smooth surface sanitises easily, with no ribs to trap residue.

5. Related plastic pallet pages

All Plastic Pallets (14 Types) Open Deck Pallets Warehouse Storage Pallets

6. Contact and closed deck pallet quotes

ICD Vietnam Industrial Manufacturing Co., Ltd

Northern Vietnam: Floor 3, Thang Long A1 Building, Thon Bau, Thien Loc, Hanoi – 0983 797 186 / 090 345 9186 / 090 5859 186
Southern Vietnam: 551/212 Le Van Khuong, Tan Thoi Hiep, District 12, Ho Chi Minh City – 098 6784 186

Email: sales@icdvietnam.com.vn
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