Table of Contents
Reviewed and updated by ICD - Week 31/2026
Quick summary:
- Floor-lining plastic pallets are low-profile (around 50-150 mm high) platforms that keep goods off a damp or dirty floor, made from HDPE, PP or recycled plastic.
- Key benefits: waterproof, easy to clean, high durability, non-corrosive and recyclable - a clear upgrade over wooden floor boards.
- Common sizes: from 1000x1000x150 mm up to 1500x1500x150 mm, in closed-deck or mesh-deck forms.
- Uses: food and pharma warehouses, general storage, livestock flooring, and stage or event decking.
What is a floor-lining plastic pallet and why use one?
A floor-lining plastic pallet is a low platform that lifts goods off the floor to protect them from damp, dirt and mold. Unlike wood, plastic does not absorb water, making it the reliable choice for humid warehouses, cold storage and wash-down areas. ICD Viet Nam supplies plastic pallets in many sizes for storage, export and flooring.
Benefits of floor-lining plastic pallets
- Waterproof: unlike wooden pallets, plastic does not absorb water, protecting goods from damp and mold.
- Easy to clean: the smooth surface does not trap dirt and wipes down easily, important for hygiene-critical sites.
- High durability: plastic bears heavy loads and resists corrosion from chemicals and harsh environments.
- Safe and eco-friendly: free of toxic substances, safe to handle and fully recyclable.
Materials
Floor-lining pallets are made from several plastics, each with its own strengths.
| Material | Strengths and best use |
|---|---|
| HDPE | Most common - high durability, excellent water and chemical resistance. Best for heavy industry, damp or chemical environments. |
| PP | High stiffness and good heat resistance. Best for outdoor yards and sites with frequent temperature swings. |
| Recycled plastic | Cost-saving and eco-friendly. Best for indoor, temporary or low-load lining where maximum strength is not required. |
Standard sizes
- 1000 x 1000 x 150 mm
- 1200 x 1000 x 150 mm
- 1200 x 800 x 150 mm
- 1100 x 1100 x 150 mm
- 1300 x 1100 x 150 mm
- 1400 x 1200 x 150 mm
- 1500 x 1500 x 150 mm
Common colors include black, blue, red, yellow and white. Low-profile no-leg versions (50-100 mm high) are also available for tight floor clearance.
Classification
Floor-lining plastic pallets can be classified several ways:
- By material: virgin plastic or recycled plastic.
- By deck: closed (solid) deck or mesh deck.
- By purpose: industrial, residential, or special (anti-static, high heat resistance).
- By design: single-deck pallets suit static storage in warehouses and factories; double-deck pallets suit storage and transport that needs high stability, used in heavy industry.
Applications
- Food and pharmaceutical: meeting hygiene and safety standards for stored goods.
- Storage and transport: used in warehouses, supermarkets and factories.
- Livestock: as pen flooring, creating a dry, clean, airy space for animals.
- Stage and events: protecting the stage surface, easy to install and remove, with good anti-slip grip and load capacity for safe working.
Pricing
The price of a floor-lining plastic pallet depends on size, material and order quantity. For an exact, bulk-order quote, contact ICD Viet Nam directly for advice and pricing.
Frequently Asked Questions (FAQ)
Closed deck or mesh deck - which is better for floor lining?
A closed deck keeps small items and liquids from falling through and is easier to wipe clean; a mesh deck drains water and is lighter. Choose closed for hygiene areas, mesh for wash-down or drainage.
What is the lowest-profile option?
No-leg lining boards from about 50 mm high suit tight floor clearance, while standard floor pallets are around 150 mm.
Can floor-lining pallets be used outdoors?
Yes. PP grades handle temperature swings and sun well, and all plastic pallets resist water, unlike wood.
Is recycled plastic strong enough?
For indoor, temporary or light-load lining, yes. For heavy or hygiene-critical use, choose virgin HDPE.
Contact ICD Viet Nam
For floor-lining plastic pallets in the right size and material, contact our team for advice and a quote.
- Northern Vietnam: 0983 797 186 / 090 345 9186 / 090 5859 186
- Southern Vietnam: 098 6784 186
- Email: sales@icdvietnam.com.vn
- Zalo: Chat on Zalo
Plastic pallets - products and pricing
Open Deck vs Solid Deck Pallets for Floor Lining: Which Works Better?
Not all plastic pallets perform equally when used as floor lining. The deck design - open or solid - directly determines how well goods are supported, whether small items stay in place, and how evenly weight is distributed across the warehouse floor. The comparison below focuses on these differences as they apply specifically to floor lining applications.
| Feature | Open Deck | Solid Deck |
|---|---|---|
| Surface coverage | Partial (gaps between deck boards) | Full (continuous surface) |
| Small item risk | Items may fall through gaps | Fully supported |
| Weight distribution | Concentrated on deck boards | Evenly spread across surface |
| Airflow under goods | Moderate | Limited but still elevated 10-15 cm |
| Best use for floor lining | Large packaged goods in stable cartons | Small items, bags, loose cartons |
For most floor lining applications - especially in agricultural produce, frozen seafood, and paper/carton storage - solid deck HDPE pallets are the practical default. The continuous surface eliminates the risk of small packaging falling through and provides a more stable base when goods shift during loading. Open deck pallets remain a viable option where only large, rigidly packaged goods are stored and some airflow between items is a priority. Contact ICD Vietnam at 0983 797 186 to confirm which deck type fits your specific storage layout and goods type.
Frequently Asked Questions
Can plastic pallets be used as a permanent floor lining in warehouses?
Yes. Plastic pallets, particularly solid deck HDPE models, are commonly used as semi-permanent floor insulation in warehouses storing goods sensitive to ground moisture. Unlike wooden pallets, HDPE does not absorb water, rot, or develop mold after repeated contact with damp concrete floors. A typical solid deck plastic pallet in floor lining service lasts 5-10 years under normal warehouse conditions, compared to 1-2 years for untreated wooden pallets in the same role. The initial unit cost of 300,000-500,000 VND per pallet is recovered within the first replacement cycle of wooden alternatives. For facilities running continuous operations, semi-permanent plastic pallet lining eliminates the downtime and labour cost of regular wooden pallet replacement.
What size plastic pallets are best for lining a warehouse floor?
1200×1000 mm and 1200×1200 mm pallets are most efficient for floor lining because they cover large areas quickly with fewer units and fewer gaps between pallets. The 1200×1000 mm format aligns with standard forklift tine spacing and is the most widely stocked size in Vietnam, making restocking straightforward. The 1200×1200 mm format is preferred for square storage bays and reduces the total number of joints between pallets, which lowers the risk of goods catching on edges. Avoid mixing sizes within a single lining layer - uneven heights between adjacent pallets create tipping risks and unstable storage conditions. ICD Vietnam stocks both formats from its plastic pallet range with same-week delivery to most provinces.
How much clearance does pallet floor lining provide?
Standard plastic pallets raise goods 10-15 cm above the floor surface, depending on pallet height. This clearance is sufficient to break direct contact between goods and concrete, which is the primary source of moisture transfer in unheated warehouses. The 10-15 cm gap also allows limited airflow under the bottom layer of goods, which slows humidity buildup in enclosed storage. For cold storage or frozen goods, this clearance alone does not replace proper climate control - it reduces condensation risk at the floor contact point but does not substitute for temperature management. Facilities storing paper, carton, or moisture-sensitive agricultural goods without climate control benefit most from this elevated floor layer, as concrete slabs in Vietnam regularly reach surface humidity levels that damage packaging within 24-48 hours of contact.
