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Warehouse Storage Pallets

Author: Le Van Thang, Director of ICD Vietnam – 15 years advising factories on pallet and racking selection.

Warehouse storage plastic pallets are rack-rated virgin HDPE pallets built for selective and drive-in racking, reach-truck handling and high-bay storage. ICD supplies them in 1100×1100 mm and 1200×1000 mm, with dynamic load 1,500 kg, static load 4,000 kg and a beam-rack (unsupported) load of 1,000 kg. They are 4-way entry, washable and cold-store rated to -40C. This is the default line for industrial warehouses; for racking above 1,000 kg per level use steel-core pallets instead. See the full range on the plastic pallets page.

Choose warehouse storage pallets when:

  • Selective / drive-in racking with reach trucks: rigid deck holds shape across the beam gap, no sag under a full unit load.
  • High turnover distribution centres: 4-way entry speeds up put-away and picking from any aisle direction.
  • Cold and chilled stores: virgin HDPE stays tough to -40C and survives pressure-wash sanitation between cycles.

1. Warehouse storage pallet specifications

Specs below are for the two standard footprints. The deciding figure for racking is the beam-rack load, not the static (floor-stacked) load.

Model Size (mm) Dynamic Static Racking Entry
Warehouse HDPE 1100 1100x1100x145 1,500 kg 4,000 kg 1,000 kg 4-way
Warehouse HDPE 1200 1200x1000x145 1,500 kg 4,000 kg 1,000 kg 4-way

Racking load is for a standard 2-bar beam rack with the pallet unsupported across the span. Loads measured at 20-25C.

2. Racking compatibility – the figure most buyers miss

The number that matters for storage pallets is the beam-rack (unsupported) load, not the static load. A pallet rated 4,000 kg static on the floor may only carry 1,000 kg safely when supported on two beams, because the deck spans an open gap and deflects in the middle.

Selective racking: the pallet rests on two front-to-back beams. Use the racking figure (1,000 kg) as the ceiling and keep a 20% safety margin, so plan for around 800 kg per position.

Drive-in / drive-through racking: the pallet is supported only by its edge rails on side rails. Confirm the rail contact length and never rely on the centre deck for support.

Wire-deck or solid-shelf racking: the shelf carries the load, so the static figure applies and you can use the full 4,000 kg.

For automated high-bay (AS-RS) or AGV lines, standard moulding tolerance (+/-3-5 mm) is too loose – switch to steel-core pallets with a +/-1-2 mm tolerance certificate.

3. Warehouse storage pallet price 2026

Model Size (mm) Static load Unit price
Warehouse virgin HDPE 1100 1100x1100x145 4,000 kg 380,000d
Warehouse virgin HDPE 1200 1200x1000x145 4,000 kg 450,000d

Indicative 2026 prices, ex-VAT, Vietnam domestic. Orders from 20 units: extra 10-15% off. Contact us for a volume quote.

4. Material and cold storage

Warehouse storage pallets are moulded in virgin HDPE, which keeps its toughness down to -40C. Do not substitute recycled HDPE or PP for racking in cold rooms: both turn brittle below -5C to -10C and can crack at the deck-to-foot junction under a racked load. If you also need a flat top for powder or small cartons, pair this line with closed deck pallets; for produce and drainage use open deck pallets. Versus wooden pallets, plastic storage pallets keep a consistent height and squareness over years of racking, which matters for automated retrieval.

5. Frequently asked questions

1. What load can a warehouse storage pallet hold on racking?

1,000 kg on a standard 2-bar beam rack with the pallet unsupported across the span. Keep a 20% safety margin (plan around 800 kg). On wire-deck or solid shelving the full 4,000 kg static rating applies because the shelf carries the load.

2. Which size suits selective racking best?

1100×1100 mm is the most common in Vietnam and Asia-Pacific distribution. 1200×1000 mm suits European beam pitches and mixed-line warehouses. Match the footprint to your beam depth so the pallet seats fully on both beams.

3. Can these pallets be used in freezers?

Yes – virgin HDPE is rated to -40C and is pressure-washable. Do not use recycled HDPE or PP on racking in freezers; they go brittle in sub-zero temperatures.

4. Are warehouse storage pallets suitable for AS-RS or AGV?

Not directly. Automated systems need +/-1-2 mm tolerance; standard pallets run +/-3-5 mm. Use steel-core pallets with a tolerance certificate for automation.

5. How fast can ICD deliver?

In-stock 1100×1100 and 1200×1000 pallets ship from Hanoi and Ho Chi Minh City in 24-48 hours; large orders take 5-7 working days. VAT invoice issued on delivery.

6. Related plastic pallet pages

All Plastic Pallets (14 Types) Steel-Core Pallets (Heavy Racking) Closed Deck Pallets
Open Deck Pallets What Is Pallet Pooling? Pallet Rental Service Vietnam

7. Contact and warehouse storage pallet quotes

ICD Vietnam Industrial Manufacturing Co., Ltd

Northern Vietnam: Floor 3, Thang Long A1 Building, Thon Bau, Thien Loc, Hanoi – 0983 797 186 / 090 345 9186 / 090 5859 186
Southern Vietnam: 551/212 Le Van Khuong, Tan Thoi Hiep, District 12, Ho Chi Minh City – 098 6784 186

Email: sales@icdvietnam.com.vn
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VAT invoice – In stock – Nationwide delivery 24-48h – 2-year manufacturer warranty

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